Finite Element Simulation of High Speed Machining

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Manufacturing & Automation Research Laboratory
© 2003-2021

Director:
T. Özel, Ph.D.
Professor 
Industrial & Systems Engg. 
Rutgers University
96 Frelinghuysen Road, Piscataway, NJ 08854, USA
(848) 445-1099
E-mail:
ozel@rutgers.edu

       Finite Element Simulation of High Speed Machining

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Prof. Özel's Manufacturing & Automation Research Laboratory
© 2003-2015

Director:
Prof. T. Özel, Ph.D.
Professor 
Industrial & Systems Engg. 
Rutgers University
96 Frelinghuysen Road, Piscataway, NJ 08854, USA
(848) 445-1099
E-mail:
ozel@rutgers.edu

    Gateway to Advanced Manufacturing Research
Finite Element Simulation of High Speed Machining

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Prof. Özel's Manufacturing & Automation Research Laboratory
© 2003-2015

Director:
Prof. T. Özel, Ph.D.
Professor 
Industrial & Systems Engg. 
Rutgers University
96 Frelinghuysen Road, Piscataway, NJ 08854, USA
(848) 445-1099
E-mail:
ozel@rutgers.edu

    Gateway to Advanced Manufacturing Research
Finite Element Simulation of High Speed Machining

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Prof. Özel's Manufacturing & Automation Research Laboratory
© 2003-2015

Director:
Prof. T. Özel, Ph.D.
Professor 
Industrial & Systems Engg. 
Rutgers University
96 Frelinghuysen Road, Piscataway, NJ 08854, USA
(848) 445-1099
E-mail:
ozel@rutgers.edu

    Gateway to Advanced Manufacturing Research
Finite Element Simulation of High Speed Machining

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Prof. Özel's Manufacturing & Automation Research Laboratory
© 2003-2015

Director:
Prof. T. Özel, Ph.D.
Associate Professor 
Industrial & Systems Engg. 
Rutgers University
96 Frelinghuysen Road, Piscataway, NJ 08854, USA
(848) 445-1099
E-mail:
ozel@rutgers.edu

    Gateway to Advanced Manufacturing Research
Surface Integrity

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Surface Integrity
Additive Manufacturing
Micro-Manufacturing
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Prof. Özel's Manufacturing & Automation Research Laboratory
© 2003-2015

Director:
Prof. T. Özel, Ph.D.
Associate Professor 
Industrial & Systems Engg. 
Rutgers University
96 Frelinghuysen Road, Piscataway, NJ 08854, USA
(848) 445-1099
E-mail:
ozel@rutgers.edu

 

Related Publications

  1.  Y.M. Arisoy, C. Guo, B. Kaftanoğlu, T. Özel*, “Investigations on Microstructural Changes in Machining of Inconel 100 alloy using Face Turning Experiments and 3D Finite Element Simulations,” International Journal of Mechanical Sciences, 2016, 107:80–92.
     
  2. Y.M. Arisoy and T. Özel*, "Prediction of Machining Induced Microstructure in Ti-6Al-4V Alloy using 3-D FE-Based Simulations: Effects of Tool Micro-geometry, Coating and Cutting Conditions,” Journal of Materials Processing Technology, 2015, Vol. 220, pp. 1–26.
     
  3. Y.M. Arisoy and T. Özel*, "Machine Learning Based Predictive Modeling of Machining Induced Microhardness and Grain Size in Ti-6Al-4V Alloy," Materials and Manufacturing Processes, 2015, Vol. 30/4,  pp. 425-433.
     
  4. T. Özel*, Y.M. Arısoy, C. Guo, "Identification of Microstructural Model Parameters for 3D Finite Element Simulation of Machining Inconel 100 Alloy," Procedia CIRP, 2016, 46: 549 – 554. 7th HPC 2016 – CIRP Conference on High Performance Cutting, May 31-June 2, 2016, Chemnitz, Germany.
     
  5. Y.M. Arısoy, T. Özel*, C. Guo, K. Davut, B. Kaftanoğlu, "Modeling of Microstructural Changes due to Machining Process on Nickel Superalloy Surfaces," 8th International Conference and Exhibition on Design and Production of Machines and Dies/Molds, June 18-21, 2015 , Kusadasi, Aydin, Turkey.
     
  6. Y. M. Arısoy, T. Özel*, "Investigations on Machining Induced Microstructural Changes on Inconel 100," Proceedings of 2015 ASME International Conference on Manufacturing Science and Engineering, Paper No. MSEC2015-9318, June 8-12, 2015, Charlotte, North Carolina, USA.
     
  7. T. Özel* and D. Ulutan, “Effects of Machining Parameters and Tool Geometry on Serrated Chip Formation, Specific Forces and Energies in Orthogonal Cutting of Nickel-Based Super Alloy Inconel 100,” Proc IMechE Part B: Journal of Engineering Manufacture, 2014, Vol. 228/7, pp. 673–686.
     
  8. Y.M. Arisoy and T. Özel*, "Prediction of Machining Induced Grain Size with FE-Based Simulations of Ti-6Al-4V and IN-100 Alloys using the Johnson-Mehl-Avrami-Kolmogorov Model,” Proceedings of the 42nd North American Manufacturing Research Conference, June 9-13, 2014, Detroit, Michigan, USA.
     
  9. T. Özel* and Y.M. Arisoy, "Experimental and Numerical Investigations on Machining Induced Surface Integrity in Inconel-100 Nickel-Base Alloy,” Procedia CIRP, Vol.13, 2014, pp. 302-307, 2nd CIRP Conference on Surface Integrity (CSI), May 28-30, 2014, Nottingham, U.K.
     
  10.  D. Ulutan, Y.M. Arisoy, T. Özel, and L. Mears, " Empirical modeling of residual stress profile in machining nickel-based superalloys using the sinusoidal decay function” Procedia CIRP, Vol.13, 2014, pp. 365-370, 2nd CIRP Conference on Surface Integrity (CSI), May 28-30, 2014, Nottingham, U.K.
     
  11. P.J. Arrazola, A. Kortabarria, A. Madariaga, E. Fernandez, J.A. Esnaola, C. Cappellini, D. Ulutan, T. Özel*. “On the Machining Induced Residual Stresses in IN718 Nickel-Based Alloy: Experiments and Predictions with Finite Element Simulation,” Simulation Modelling Practice and Theory 2014, Vol. 41, pp. 87–103.
     
  12. P.J. Arrazola*, T. Özel, D. Umbrello, M. Davies, and I.S. Jawahir, Recent Advances in Modelling of Metal Machining Processes, CIRP Annals- Manufacturing Technology, 2013, Vol. 62, No.2, pp. 695–718.
     
  13. D. Ulutan, T. Özel*, “Determination of tool friction in presence of flank wear and stress distribution based validation using finite element simulations in machining of titanium and nickel based alloys,” Journal of Materials Processing Technology, 2013,  Vol. 213, Issue 12, pp. 2217–2237.
     
  14. D. Ulutan, T. Özel*, “Multiobjective Optimization of Experimental and Simulated Residual Stresses in Turning of Nickel-Alloy IN100,” Materials and Manufacturing Processes, 2013, Vol. 28, No. 7, pp. 835–841.
     
  15. T. Özel*, Y.M. Arisoy, and D. Ulutan, " Prediction of Machining Induced Microhardness using Finite Element Simulations and Machine Learning in Titanium Alloys” Proceedings of 7th International Conference and Exhibition on Design and Production of Machines and Dies/Molds, June 20-23, 2013, Antalya, Turkey.
     
  16. T. Özel*, D. Ulutan, "Prediction of Machining Induced Residual Stresses in Turning of Titanium and Nickel Based Alloys with Experiments and Finite Element Simulations," CIRP Annals- Manufacturing Technology, 2012, Vol. 61, Issue 1, pp. 547–550.
     
  17. D. Ulutan, M. Sima and T. Özel, Prediction of Machining Induced Surface Integrity using Elastic-Viscoplastic Simulations and Temperature-Dependent Flow Softening Material Models in Titanium and Nickel-based alloys, Advanced Materials Research, Vol. 223, pp. 401-410, 2011.
     
  18. T. Özel, I. Llanos, J. Soriano, P.-J. Arrazola*, “3D Finite Element Modelling of Chip Formation Process for Machining Inconel 718: Comparison of FE Software Predictions,” Machining Science and Technology, 2011, Vol. 15, No. 1, pp. 21-46.
     
  19. D. Ulutan and T. Özel* "Machining Induced Surface Integrity in Titanium and Nickel Alloys: A Review," International Journal of Machine Tools and Manufacture, 2011, Vol. 51, pp. 250-280.
     
  20. T. Özel, M. Sima, A.K. Srivastava and B. Kaftanoglu, "Investigations on the Effects of Multi-Layered Coated Inserts in Machining Ti-6Al-4V Alloy with Experiments and Finite Element Simulations," CIRP Annals- Manufacturing Technology, accepted, 2010, Vol. 59/1.
     
  21. M. Sima and T. Özel* "Modified Material Constitutive Models for Serrated Chip Formation Simulations and Experimental Validation in Machining of Titanium Alloy Ti-6Al-4V," International Journal of Machine Tools and Manufacture, 2010, Vol. 50, pp. 943–960
     
  22. T. Özel, M. Sima, A.K. Srivastava and B. Kaftanoglu, "Investigations on the Effects of Multi-Layered Coated Inserts in Machining Ti-6Al-4V Alloy with Experiments and Finite Element Simulations," CIRP Annals- Manufacturing Technology, 2010, Vol. 59/1.
     
  23. T. Özel, M. Sima and A.K. Srivastava, "Finite Element Simulation of High Speed Machining Ti-6Al-4V Alloy using Modified Material Models," Transactions of the NAMRI/SME, 2010, Vol.38, pp. 49-56.
     
  24. P.J. Arrazola and T. Özel, "Investigations on the Effects of Friction Modeling in Finite Element Simulation of Machining,"  International Journal of Mechanical Sciences, 2010, Vol. 52, No.1, pp. 31-42.
     
  25. T. Özel, "Computational Modelling of 3-D Turning with Variable Edge Design Tooling: Influence of Micro-Geometry on Forces, Stresses, Friction and Tool Wear," Journal of Materials Processing Technology, 2009, Vol. 209, No. 11, pp. 5167-5177
     
  26. P. Arrazola and T. Özel, "Numerical modelling of 3-D hard turning using Arbitrary Eulerian Lagrangian finite element method," International Journal of Machining and Machinability of Materials, Vol. 3. No. 3, 2008.
     
  27. T. Özel and E. Zeren, "Numerical Modeling of Meso-Scale Finish Machining with Finite Edge Radius Tools," International Journal of Machining and Machinability of Materials, Vol. 2, Nos. 3/4, 2007, pp.451-468.
     
  28. T. Özel, Y. Karpat, "Identification of constitutive material model parameters for high-strain rate metal cutting conditions using evolutionary computational algorithms," Materials and Manufacturing Processes, Vol. 22, 2007, pp. 659-667.
     
  29. T. Özel and E. Zeren*, " Finite Element Analysis of The Influence of Edge Roundness on The Stress and Temperature Fields Induced by High Speed Machining," International Journal of Advanced Manufacturing Technology, Vol. 35, No.3-4, November 2007, pp. 255-267.
     
  30. T. Özel, "Influence of Friction Models on Finite Element Simulations of Machining," International Journal of Machine Tools and Manufacture, Vol. 46, Issue 5, 2006, pp. 518-530
     
  31. T. Özel and E. Zeren, “Finite Element Modeling of Stresses Induced by High Speed Machining with Round Edge Cutting Tools,” Proceedings of IMECE’04, 2005 ASME International Mechanical Engineering Congress & Exposition, Orlando, Florida, November 5-11, 2005.

  32. T. Özel and E. Zeren, “Finite Element Method Simulation of Machining of AISI 1045 Steel With A Round Edge Cutting Tool,” Proceedings of 8th CIRP International Workshop on Modeling of Machining Operations, Chemnitz, Germany May 10-11, 2005, pp. 533-541. Best Paper Award.
  33. T. Özel and E. Zeren, “A Methodology to Determine Work Material Flow Stress and Tool-Chip Interfacial Friction Properties by Using Analysis of Machining,” Proceedings of IMECE’04, 2004 ASME International Mechanical Engineering Congress & Exposition, Anaheim, California, November 13-19, 2004, 2004.
  34. T. Özel and E. Zeren, "Determination of Work Material Flow Stress and Friction Properties Using Orthogonal Cutting Tests", Journal of Materials Processing Technology, 2004, Vol. 153-154C pp 1019-1025.

  35. T. Özel and T. Altan, "Process Simulation using Finite Element Method- Prediction of Cutting Forces, Tool Stresses and Temperatures in High-Speed Flat End Milling Process," International Journal of Machine Tools and Manufacture, 2000, Vol. 40/5, pp. 713-738.

  36. T. Özel and T. Altan, "Determination of Workpiece Flow Stress and Friction at The Chip-Tool Contact for High-Speed Cutting", International Journal of Machine Tools and Manufacture, 2000, Vol. 40/1, pp. 133-152. 

  37. T. Özel, M. Lucchi, C. Rodriguez and T. Altan, "Prediction of Chip Formation and Cutting Forces in Flat End Milling," Transactions of North American Manufacturing Research Institute, 1998, Vol. XXVI, pp. 231-236.